07-07-2023, 08:42 AM | #331 | ||
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According to what I read from MHD, the lower cooling targets from the radiator actually can lower oil temps by 10F as well.
This all comes back to the coolant system is being used to cool the oil. Quote:
Quote:
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07-08-2023, 04:37 AM | #332 | |
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1) On the street when you are doing massive high speed pulls you don't have any traffic ahead of you. This is a huge factor because on track you have traffic, and this means dirty turbulent hot air coming off the back of cars. Dirty turbulent air is not laminar and therefore isn't going to flow through radiators as effectively, it will also not follow contours of ducts the same way laminar air does. This is a huge problem in motor racing and why you always hear teams over the radio tell their drivers to pull into the clean air for better cooling. It is also why cars will deviate from the racing line until the last moment before the corner so they can better cool their car instead of following the cars in front. 2) On track temperatures are so much hotter than ambient air temps because of the high speed running on track. Again this is different than the street. So no street performance is no where indicative of track performance, there is a reason why track tuning exists - because you simply cannot replicate those conditions on the street or dyno. If your tune or setup doesn't work on the street it is so garbage you shouldn't even think about the track. The theory also says the more things you stack infront of radiator that requires cooling the less flow energy going through to the radiator, and the hotter the cooling air becomes making cooling ineffective. There is no way around this fact.
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07-08-2023, 04:50 AM | #333 | ||
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1) He added the secondary aux radiator - 2 actually and the larger ones from the S55 and added the e39 m5 aux water pump. Where do you think ZM2 and I got the idea for that? Typspeed was the first, ZM2 was the second, and there is a new option now for running the m235i aux pump with an external controller. I even talked to Enabled to see if we can fully retrofit the m235i aux water pump and have it controlled by the DME like on the m235i. What do you notice in the lower openings? That's right the aux rad returns. 2) He is (as of the final m2 spec before selling it) running the CSF race spec radiator which is 10 mm thicker than stock and requires an AC delete. 3) He deleted the entire crash bar to run the set up like that + custom internal ducting. Also note, you have more mass flow when you delete the crash bar and cut the bumper opening that wide. Mass flow is everything for cooling. So this is not even remotely applicable to the stock setup, and if you delete the crash bar you lose insurance. 4) Nope he still suffered from over heating, watch his youtube videos. How did he solve it for pike peak? He got brushless water pumps which flow much more than the stock water pump, he got water injection, and the biggest one of them all water sprayers for the radiator. 5:28 he talks about the cooling setup, 2 aux rads and the water sprayers. Like I said there is no silver bullet. There is only the extreme setups that would be impossible for a street car. The water sprayers are possible but it would make the car have limited time on track which is fine for pike peak but not for 30 min track sessions. Quote:
This is inaccurate. Even on tyspeed's setup it was always coolant that was unsolvable despite completely isolating the coolant and oil loops - this means coolant is just out of control even without the oil heat exchanger evening up coolant temps. Sure oil temps are high, but we have till 132C before any load is pulled, with coolant it's 117C and we always hit coolant limp modes before oil. I also think oil temps are easily solved, we can start by widening the opening to the oil cooler. The with better ducting, and if needed it's easy to add more oil coolers with the ability to get an lines and run coolers in series. With coolant we are stuck. I don't want to be a dick, but ZM2 and I have been thinking about how to solve this problem for YEARS, and it has still been a struggle. We have looked at every possible venture and solution that hasn't even been discussed on the forum yet - like custom valving the heat exchanger, and the list goes on. We even thought about going custom thermostat with high flow capabilities (improved racing sells the best one and there is nothing better) and high flow An lines. We though about everything. So with all due respect - there is no way you can possibly think you know everything or think there is silver bullet that can be done just like that. There is only 1 real solution, more radiator surface area aka a full sized s55 radiator. But to do that you need to delete the intercooler and retrofit the s55 air to water cooler.
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07-08-2023, 10:01 AM | #334 |
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Yeah, all of that is wrong.
The coolant is being used to cool the oil , and all that has been done is adding a pathetic oil cooler (with a stepped core instead of full frontal surface area to correct it. He’s tried a different primary radiator, a bigger aux radiator, different coolant, a lower coolant switch and l now an auxiliary pump and you’re still arguing it’s a coolant issue despite the obvious. Read what both Bootmod and MHD said about the coolant relationship to the oil - the coolant is being used to cool the oil, and the hotter the oil gets (because it can’t shed head like radiator does) the more difficult it is to keep the coolant temps low. There is a reason I went with multiple examples instead of just one - this has been a well documented issue in the turbo era of BMWs. ZM2’s done literally one upgrade to the oil system with a oil cooler that likely does nothing, from a brand who steals designs (ATM Intercooler) , and often times do zero R&D on their products (instead relying on the end-user to test the products for them) The Pikes Peak M2 doesn’t even use the regular CSF oil cooler (which by the way has zero actual data aurrounding it. Surely sounds like a “tested” product) How big is the core? What are actual measurements? Is there any logs or data how it performs? Instead - it offers the most marginal decrease in oil temps, and has caused to coolant system to pick up the extra slack. Read what the Pikes Peak diver said about the radiator - CSF had asked him to put it back on the car - no doubt as a way to advertise their products, regardless of their worth. Give yourself an hour and just look up on bimmerpost time attack BMWs with 400/500/600hp - all of them complain about oil cooling and not water cooling. You’re looking at a symptom and both the underlying issue. |
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07-08-2023, 10:25 AM | #335 | ||
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https://motoiq.com/breaking-records-...k-bmw-135i/10/
135i - VRSF RACE Intercooler that is supposedly terrible for racing. - also noted, 2 auxiliary oil coolers https://www.2addicts.com/forums/show....php?t=1864339 Video of a F20 with a dual oil cooler set up with over 400whp and claim of no cooling issues. Also present on the page - someone who has the CSF eBay cooler with a claimed 3F difference over the stock unit. Final post on the page is from a owner of a time attack M235i with a thermostat and oil cooler setup (DO88) who claims his cooling issues have been figured out. https://www.2addicts.com/forums/show....php?t=1739152 Here is his review of the DO88 cooler and upgraded tstat in 105F+ weather Quote:
Quote:
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07-08-2023, 02:33 PM | #336 |
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Alright, let me attempt to catch up to everyone's comments in one post.
I'm going to try to keep this focused on solutions for a tuned, four seasons daily driven OG M2 that does not have a stripped interior and sees street parked sub-freezing winter cold starts on one end and hard track time on large, fast tracks during hot summer days on the other end. Basically, the most difficult combination of scenarios to address possible. What is clear is there is interplay between coolant and oil temps due to the crossflow coolant/oil heat exchanger. F87source and I have spent a good bit of time thinking of how to bypass this during the summer when it's not needed to warm up the oil quickly on cold winter days. I have not gone this path as there's a lot of custom work that is not guaranteed to not upset the cars electronics somehow. So, let's exhaust all other options first. Coolant We're maxed on capacity, as I do not plan to remove my AC condenser. That means all we can do is be more efficient via increased flow or more thermal exchange. Flow- We added an E39 coolant pump inline as the M2 only has one coolant pump, while the M235i (and many other N55 motors) have two. While it did not address the inevitable overheating of the coolant, it definitely helped bring temps down quicker when doing cool off laps. Heat exchange- If we're already using MaxCool, 100% water + wetter vs a 50/50 mix, and we're maxed on coolant system capacity, all we can do is get more air to the coolers. I do not plan to cut up the front bumper or add fender or additional hood vents, so we're really just talking about removing restrictions to airflow to the radiator. Anything that's in front of it (IC, DCT cooler, custom oil coolers, AC condenser, etc.) will absolutely impact the airflow and the temperature of the air hitting the radiator, and thereby the amount of available air-to-liquid heat exchange for the coolant system. The only item in that chain that can be readily changed is the IC. The smaller the IC, the more clean air that will be available for heat exchange. What's up for debate is just how impactful that is to this overall situation. If I tried this, I'd probably go with a VRSF Comp IC and if it helped with coolant temps, supplement with water injection if IATs are too high on track. Oil I'm OK entertaining thermostats and different oil coolers, but let's address these separately. Plug-in oil coolers From what I remember, the CSF has more additional oil capacity than the do88. Someone will have to confirm in their specs. Does that mean the CSF performs better or worse? No way to tell without real-world testing. Either way, I'm guessing the difference b/n the two isn't going to fix the coolant and oil temp problems I'm having--there's just no way a marginal gain there is enough for the entire system. Custom oil coolers Because of the four seasons daily driven nature of my car, I don't see this being a feasible solution as it would take too long to warm up oil for cold winter starts. Plus, the only place to put an additional oil cooler on the OG M2 is behind the kidneys, impacting airflow on the coolers and radiator behind it, potentially addressing one issue to make another issue worse. Thermostats Obviously, these do not increase capacity and primarily work by keeping nominal oil temps lower, providing more headroom before oil temps get higher. That might translate into an extra lap or two but wouldn't fix the larger problem. So, the question that remains is the stock oil thermostat a flow restriction in the oiling system and do any of these thermostats remove that restriction to increase total oiling system flow (and heat exchange), and if so, are they safe to run in the winter for cold starts? Here's a recent track log when it’s not even that hot out: https://bootmod3.net/log?id=635c1292d10b43dbd4c99ae4 You'll note we hit coolant limp mode before oil, but no doubt both are impacting each other pre/post-limp mode for both. So, here’s a log of me ramping down to the stock tune: https://bootmod3.net/log?id=62ee7093c090c6b67441bfce You can see similar temp issues even with lower power. Temps were not an issue at stock power levels previously, and the only mods I did before stock power seemed to become an issue was the Suvneer hood and the Evo3. This added to the evidence of potential airflow issues. This is a complex problem to solve for, and I don't think we'll figure it out with back and forth in the forum. So, the question is, what should the prioritized list be based on cost, daily driving reliability, and anticipated impact on track? Last edited by ZM2; 07-08-2023 at 07:21 PM.. |
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07-08-2023, 08:48 PM | #337 | |
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You could also call HPA, Bimmerworld and Turner Motorsports (people who campaigned Turbo BMWs) for suggestions. Supposedly Do88 said their oil cooler was worth a 20F reduction in oil temps alone - and that’s significant - it could be less work for the rest of the cooling system.
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07-09-2023, 10:05 AM | #338 |
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As for the BMS oil bypass and Mosselman thermostat, as evidenced in many of my logs, once my car is warm my pre-pull/track oil temps are 190F.
The Mossleman stat says it opens at 185F, so I don't see much gain there. The BMS bypass keeps flow open to the cooler all the time, so likely a more significant impact (and potentially more flow), but doubtful it does anything than provide an extra lap or two. Still, it's cheap and quick install and removal (for winter), so can give it a shot. We're still not addressing the overall issue, tho. Our two remaining options are CSF to do88 oil cooler and switching the IC: The only comparable specs I can find b/n the oil cooler manufactures is the CSF requires an additional 1/2qt of oil and the do88 requires an additional 1/4qt of oil, making the internal capacity of the do88 less, but that's not the only factor. I can't find any real-world heads-up data b/n the two, so we're left with speculation. Hard to say if the do88 really is any better than the CSF without actually trying it. As for the IC, it'd require procuring a VRSF Comp, the pipes to go with it, removing the Evo3 and installing the VRSF. Not a quick and easy job, considering the custom'ish install nature of the Evo3. For my next outing, I'll have the do88 vs CSF radiator, the new tune, and the BMS bypass all to test for any meaningful impact. I'm trying to decide if I go ahead to do the oil cooler and/or IC, as well, before my next outing, or gather data that'll likely show we need to do the oil cooler and IC anyways--hah! |
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07-09-2023, 01:22 PM | #339 | ||||
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On the stock car, this is at least 230F, Mossleman says theirs is 30-60F lower. So yeah, the gain would be more time spent in the lower temperature ranges instead of the car purposely trying to target a higher temperature, heat soaking and taxing the system more. Quote:
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For comparison, DO88 does say their oil cooler alone (and no thermostat change) was worth a 24F reduction in temps. Now this is their own data, but on the thread I linked another user confirmed its effectiveness. A user on the M2 side actually has one and reviewed it and could provide more insight. HunterHofman Quote:
But I want to show you how overblown I think this frontal measurement stuff is: This is a "race core" PTF vs the CSF which is the go to for this side of the forums. This is a VRSF Competition vs Race: The CSF is actually not much shorter than the race cores - the VRSF comp is actually slightly shorter
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07-09-2023, 01:32 PM | #340 |
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I watched HunterHofmans review on the cooler:
https://f87.bimmerpost.com/forums/sh....php?t=1954183 (entertaining as always) and in the comment section, he notes at least a 10F reduction in oil temps. This is JUST on airflow cooling alone - that's pretty good.
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07-09-2023, 02:23 PM | #341 |
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I vote for doing the do88 oil cooler along with the other easy oil system mods (and funk motorsports turbo blanket)
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07-09-2023, 02:48 PM | #342 |
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A lot of the temp data regarding the BMS bypass and Mossleman thermostat is not accurate for the M2. The M2 has a completely different cooling program.
If you leave the car in Comfort or MDM modes, both oil & coolant temps level to 220F. If you put the car in Sport/Sport+/DSC off modes, the car will drive coolant down to 165F and oil to 195F when just cruising. Plenty of M2 guys have data showing this, as it was one of the early questions back in 2017. With MaxCool on those values are usually ~160F coolant & 190F oil for a warmed up engine while cruising. This is backed up by the fact that the MaxCool coolant temp setpoint shown in logs is 70C (158F). So, IMO the Mosselman thermostat looks pointless for the M2, and the BMS bypass should provide lower oil temps than 190F when the engine is idling/cruising, but I again think the delta won't be that large and won't provide more than a lap or two extra. Regardless, I've ordered it b/c of its low cost and easy of install/removal. As for the do88 oil cooler, the data chart you provided includes the radiator, aux radiator, and oil cooler all together. As we've noted, coolant & oil temps are interconnected on the M2, so I definitely don't expect a 20F delta b/n it and the CSF oil cooler. The do88 does look beefier. The CSF is basically a couple extra rows on the front with about a 1/3 height back side row set, while the do88 is a decent bit taller and thicker. Less oil volume than the CSF, but looks like more air cooling opportunity with the do88. All that said, I'm guessing only 5-10F oil temp difference b/n the CSF and do88 oil coolers on track. Couple that with the BMS bypass and maybe we're looking at a handful more laps before oil temp limp mode on hot days. As for the IC, based on the fact that the stock map is now giving me issues on hot days after the Suvneer hood and Evo3, I still think we have an IC airflow issue that will need to be addressed. The oil upgrades are certainly easier at this point, and we all agree the BMS bypass and do88 vs CSF oil cooler should provide benefit, so might as well add those and get data before tackling an IC job, which I still think is in the cards. Last edited by ZM2; 07-09-2023 at 03:21 PM.. |
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07-09-2023, 03:13 PM | #343 |
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07-09-2023, 03:46 PM | #344 |
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07-09-2023, 04:13 PM | #345 |
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07-09-2023, 06:30 PM | #347 | |||||
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(Last comment on the bottom) The M2/M3/M4 all use the same thermostat - you can read the reviews from the on the F80 forum, but they report around 15F reductions (from 220F to 205F) https://f80.bimmerpost.com/forums/sh...1668360&page=2 https://f80.bimmerpost.com/forums/sh....php?t=1834535 Quote:
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That's significantly more headroom than 5-10F. Quote:
Do other users with the Evo3 report higher coolant temperatures? If you switch, my recommendation is the $460 Race intercooler, but I think that should be last considering how much you already invested in the Evo3 and it's installation.
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07-09-2023, 07:21 PM | #348 |
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Why would I let the coolant and oil get hot before getting on track? It goes straight into DSC off mode, so I’m usually hitting the track with 160-170F coolant and 190-195F oil.
The stock M2 oil thermostat opens below 200F in Sport/Sport+/DSC off without the need for a different thermostat. Those guys you linked to proved exactly my point—the Moss sits at 185F. That’s not much lower than the stock cooling program on M cars in Sport mode. I have no idea why guys with M cars get these thermostats—has never made sense. The BMS bypass is different and should have more of an impact for the track. I don’t put a lot of weight in the HH review without logs or track time. The do88 unit does look better, it’s easier than an IC swap, and I found a good deal on it ($515), so we’ll give it a shot. I did the hood and the Evo3 at the same time, so hard to know which is impacting airflow worse. Logic would say the IC, but some testing would be needed. Last edited by ZM2; 07-09-2023 at 07:55 PM.. |
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07-09-2023, 08:07 PM | #349 | |
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The BMS is better if you’re looking for maximum flow and the best absolute cooling, though the car will not heat up as fast. The Mosselman will heat up like OEM, but the switch to route the oil through the cooler will happen sooner regardless of driving mode or circumstance. |
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07-10-2023, 04:37 AM | #350 |
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07-10-2023, 07:43 AM | #351 |
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https://autocouturemotoring.com/prod...-cooler-racing
With code ACMVIP15. Also got my do88 radiator and Antigravity battery from ACM. EDIT: 3-week lead time bc it’s shipping from Europe. Last edited by ZM2; 07-10-2023 at 03:53 PM.. |
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07-10-2023, 08:56 AM | #352 | |
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If your notes are correct, you're saying the first and second log are CSF vs DO88 Radiators? Same map, different tracks, ambient and different coolant mixture?
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