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FINAL UPDATE: Fixed! I re-installed my Ohlins front struts today and the noise is gone! Here is what Ohlins noted on my invoice:
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"BMS1R4021C and BMS2R4021C. Bushing play was 125 to 18 thousandths. After bushing taken out, one set had light wear and the other was heavy wear. Replaced bushings. New bushings measured as they should."
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They replaced the following parts:
P/N 05371-01 Bushing 40/44/20 (DDK) [Qty 4]
P/N 10211-01 Scraper Strut Casing 36 R&T Car [Qty 2]
As I noted in my previous post, I emailed them and they suspect the bushings were likely out of tolerance from the factory which led to the premature wear. They didn't say it, but other threads suggested that Ohlins had a bad batch of bushings. Whatever the case may be, I'm just happy it's fixed!
Last edited by usc335; 08-08-2023 at 11:12 PM..
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